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To ensure the fit, I cut a pattern out of delrin and made damn sure the thing slid up and down smoothly.   After all that, though, I'm building a new bulbless keel with internal ballast.  Easy enough to configure on a 5.5 meter sporty, probably not recommended for a 30 :-)

I feel your personal pain.  Although mine, weighing a fraction of yours, was a lot less hassle.   Still a PITA though.  And yeah, the fit going back in is a concern....don't ask me how I know :-)

Hah!  Thanks, Steam.  Lookin' forward to it but I have a tendency to get sucked back into work...I stink at retiring it seems :-)

Hell, I'm going to be an ORG in 2 weeks, (Old Retired Geezer) so should be an email if you need work in the boatyard.  I have CF and epoxy and will travel,  :-)

me want ride.  gimme a holler if you need another bod!