JulianB
Super Anarchist
- Thread starter
- #21
Hi all, couple of sideways questions so I will answer here because your probably all thinking them.
I have been at the Basalt thingy now for about 15 years and there are basalts and there are basalts. Super interestingly, I spoke about been warned off SMS by some people hi up in the industry and being given someone’s name, to ring which I had yet to do, well he rang me yesterday out of the blue, and we spoke for about an hour, sure, he is not a fan of SMS, but more importantly he is in the composite industry and he also agrees with most of the things I have found out about basalt. In his job he uses it extensively and has travelled to China many times to see it being made (along with std glass manufacture.) Some hi end military applications you can’t use Carbon.
Some of you have gone to Wikipedia and 2006 contribution suggests that the MPa of Basalt is between 2-300MPa, where as the stuff I am using is about 480MPa. Just FYI I happen to be using material that is made in either Russia or the Ukraine. I do have some of the Chinese stuff and I am using it also in localised areas, but you need to do your research and you need to test your ideas.
To be honest whether it’s 300 or 480 is a little irrelevant to me.
We are talking about a 1 tonne boat, with a max un-supported span of 600mm and we are using a 25mm thick laminate (Chine downwards).
I have picked a laminate weight and composition a) because it’s about right, b) because it’s highly likely to be impervious (to water) without much trouble, c) it along with P115 outer core should give me way beyond ample “idiot factor” for that inevitable smack up against the dock (or another boat) so I have picked it knowing that structurally I could well ½ve it and still be pretty safe holding shrouds in the boat, rudders on the back and Fin not overly bending.
Most Sportsboats have 6mm shrouds, BS of 6mm 1:7 “dyform” is 3550kgs, very few boats use 5mm who’s BS is 2440kgs, No one carry's 7mm (BS of ½ tonne) so you can pretty safely say that if you stress the boat to carry 3550kgs you should be OK, If you want double that to be conservative, great. That’s a point load, normally on a 12mm ( ½ “ pin). If you assume that only the top ½ of the pin is taking the load (the shroud is pulling upwards) then it’s a π(R/2)² equation/loading, so assume the chainplate is 4mm thick SS plate, you have 75mm² taking 3550 kgs so every 1mm² is handling 47kgs.
Go out 1 dia your at 150mm² and load per mm² 1/2ve’s to 23kgs.
At 36mm dia your down to 15kgs/mm², 48mm Dia, your down to 12kgs and so on.
200mm diameter away from the centre of the pin your loading is down to 2kgs/mm² and a bit of toilet paper impregnated with Epoxy is more than capable of managing that load without notable elongation.
So holding the mast up and the shrouds down is not really a big ask and some very well placed Unies, double, tripled and quadrupled 150mm away from your Chainplate pin is more than capable of managing the load. Mast step, same story, max load down = max load up on the shrouds, you can argue its doble because punching into a wave at speed you could get to BS on both shrouds, but that’s still only 7,000kgs, so 100mm away your down to 4kgs/mm².
My point is this, if you are ever going to get anywhere near max elongation of the fibres, and to do that your probably need to ½ ve even your craziest lightest laminate it’s only going to happen within say 50m and at a max 100mm from the pin. Max elongation of Carbon is about 1.2% x 50mm = 0.6mm, if you use Basalt, and you double the % then you get 1.2mm movement. That’s assuming absolute minimum laminate, only just strong enough to hold the shroud in the boat.
WRT the choice of material for use in a Sportsboat, with a well supported mast structure and well enclosed spans, with adequate (yes excessive) material then the numbers for Carbon will be 1/3rd maybe and likewise for Basalt. Add another 1kg of either material all within 200mm of the pin you won’t be even able to measure it!
Salvation is in skin thickness and reducing un-supported spans.
I have been at the Basalt thingy now for about 15 years and there are basalts and there are basalts. Super interestingly, I spoke about been warned off SMS by some people hi up in the industry and being given someone’s name, to ring which I had yet to do, well he rang me yesterday out of the blue, and we spoke for about an hour, sure, he is not a fan of SMS, but more importantly he is in the composite industry and he also agrees with most of the things I have found out about basalt. In his job he uses it extensively and has travelled to China many times to see it being made (along with std glass manufacture.) Some hi end military applications you can’t use Carbon.
Some of you have gone to Wikipedia and 2006 contribution suggests that the MPa of Basalt is between 2-300MPa, where as the stuff I am using is about 480MPa. Just FYI I happen to be using material that is made in either Russia or the Ukraine. I do have some of the Chinese stuff and I am using it also in localised areas, but you need to do your research and you need to test your ideas.
To be honest whether it’s 300 or 480 is a little irrelevant to me.
We are talking about a 1 tonne boat, with a max un-supported span of 600mm and we are using a 25mm thick laminate (Chine downwards).
I have picked a laminate weight and composition a) because it’s about right, b) because it’s highly likely to be impervious (to water) without much trouble, c) it along with P115 outer core should give me way beyond ample “idiot factor” for that inevitable smack up against the dock (or another boat) so I have picked it knowing that structurally I could well ½ve it and still be pretty safe holding shrouds in the boat, rudders on the back and Fin not overly bending.
Most Sportsboats have 6mm shrouds, BS of 6mm 1:7 “dyform” is 3550kgs, very few boats use 5mm who’s BS is 2440kgs, No one carry's 7mm (BS of ½ tonne) so you can pretty safely say that if you stress the boat to carry 3550kgs you should be OK, If you want double that to be conservative, great. That’s a point load, normally on a 12mm ( ½ “ pin). If you assume that only the top ½ of the pin is taking the load (the shroud is pulling upwards) then it’s a π(R/2)² equation/loading, so assume the chainplate is 4mm thick SS plate, you have 75mm² taking 3550 kgs so every 1mm² is handling 47kgs.
Go out 1 dia your at 150mm² and load per mm² 1/2ve’s to 23kgs.
At 36mm dia your down to 15kgs/mm², 48mm Dia, your down to 12kgs and so on.
200mm diameter away from the centre of the pin your loading is down to 2kgs/mm² and a bit of toilet paper impregnated with Epoxy is more than capable of managing that load without notable elongation.
So holding the mast up and the shrouds down is not really a big ask and some very well placed Unies, double, tripled and quadrupled 150mm away from your Chainplate pin is more than capable of managing the load. Mast step, same story, max load down = max load up on the shrouds, you can argue its doble because punching into a wave at speed you could get to BS on both shrouds, but that’s still only 7,000kgs, so 100mm away your down to 4kgs/mm².
My point is this, if you are ever going to get anywhere near max elongation of the fibres, and to do that your probably need to ½ ve even your craziest lightest laminate it’s only going to happen within say 50m and at a max 100mm from the pin. Max elongation of Carbon is about 1.2% x 50mm = 0.6mm, if you use Basalt, and you double the % then you get 1.2mm movement. That’s assuming absolute minimum laminate, only just strong enough to hold the shroud in the boat.
WRT the choice of material for use in a Sportsboat, with a well supported mast structure and well enclosed spans, with adequate (yes excessive) material then the numbers for Carbon will be 1/3rd maybe and likewise for Basalt. Add another 1kg of either material all within 200mm of the pin you won’t be even able to measure it!
Salvation is in skin thickness and reducing un-supported spans.