F18 Sailor
Super Anarchist
You're correct with regards to cost...hence my statement, and others, that lithium has killed Hydrogen.And unfortunately, the evidence is against hydrogen. The cost. The volume. The complexity. The long term reliability and repairability. A 6kW fuel cell "stack" costs $27K. Then you have to get the large tanks - tanks that take much higher pressure than scuba tanks. The cheap part is the electric motor. By the time you are done I'm guessing that you are in the range of $35K-$40K. Labor costs are additional. And you won't get the sort of lifetime with that system that you get with a diesel.
The closest hydrogen fueling station to Maryland is in Canada. Next closest is the west coast. Who knows if that is "green" hydrogen, or hydrogen from fossil fuels. And you have to get that to the boat - more high pressure tanks, and even if you go fetch it with an EV who knows how much of the electricity used by the EV on the trip was generated by fossil fuels. On the other hand I pass right by a gas station that sells diesel when I am driving to the boat. A 5 gallon fuel can fits perfectly in the trunk of my Miata.
I use around 40 gallons of diesel a season. I figure that I've got another 20 or so seasons left to my sailing career, so that's 800 gallons. There is a good chance that my 22 year old diesel will last another 20 years. I wouldn't be surprised if the amount of fossil fuel energy used to produce the components in the above hydrogen system (especially the tanks) would be a significant fraction of my future diesel consumption.
Let's see...
I have a 24 gallon diesel tank. An aluminum scuba tank holds ~ 3 gallons and weighs 35 lbs, and is rated at 3000 psi. If we assume that the hydrogen fuel cell system is twice as efficient as my diesel I would need tanks that hold 120 gallons at 5000 psi (see my earlier post for some calcs on fuel volume). A scuba tank that could take 5000 psi would be considerably heavier - 35 lbs*5000 psi/3000 psi = 58 lbs. And you would need (120/3) = 40 of them = 2320 lbs = 1.05 tonnes. Now it takes 15,000 kWH of electricity to make one tonne of aluminum. One gallon of diesel has about 40kWH of energy. Assuming a greatly optimistic 50% efficiency in generating electricity from fossil fuels, it would take 1.05 tonnes * 15,000 kWH / 40 / 0.50 = the equivalent of 788 gallons of diesel just to make the aluminum for the tanks.
If the tanks are made of steel the energy needed to make the steel is significantly less but the tanks will still be heavy. Using fewer, larger tanks may reduce the total weight, but as tank diameter increases the wall thickness also has to increase. My diesel (3GM30F) and a full tank of diesel weighs around 500 lbs. Add in 200 lbs guesstimate for the fuel tank itself, intake, and exhaust plumbing. For the fuel cell system let's say that the hydrogen tanks + plumbing + fuel cell stack + electric drive motor = 2500 lbs. So the fuel cell system will be 1,800 lbs heavier than the diesel system.
So, going to hydrogen is insanely expensive, may not really be that green of an option, hard to find fuel for, and adds a heck of alot of weight to the boat.
http://wordpress.mrreid.org/2011/07/15/electricity-consumption-in-the-production-of-aluminium/
You definitely need the tanks for propulsion systems, and no way are you storing this at any pressure in any boat hull. They are far, far too leaky. Trust me, I've investigated this at length, as have plenty of other people. Even a 1/4" of solid carbon won't keep hydrogen trapped.
You are wrong about the tank weights...scuba tanks are an apt comparison for the layperson, but not what you would use on a boat. You would use large Type IV carbon overwrapped pressure vessels. While still nowhere near as light as a diesel tank, they are ~1/4 the weight of the scuba tank you mention. I also don't think you need the volume; you can supplement H2 with solar and regen from the prop while sailing.
Their used to be a commercial H2 refueling station in DC, now closed, but you can get 5000 psi from Airgas and other vendors. That part is fairly trivial, but a bit more work than diesel.